Recently, the Guangqi Aian Second Intelligent Manufacturing Center, which is provided with a welding production line by Risong Hokuto, a subsidiary of Risong Technology, welcomed the completion and production. This not only reflects the comprehensive upgrading of GAC Aian and its stepping out of the "new height of intelligent manufacturing", but also demonstrates the strong strength of Ruisong Beidou in breaking through innovation and creating the "new miracle of intelligent manufacturing".
Sun Zhiqiang, Chairman and President of Risong Technology, delivered a speech at the off-line ceremony of the first welding vehicle at the second intelligent manufacturing center of GAC Aian
The second intelligent manufacturing center of GAC Ai'an, which has been completed and put into operation this time, has a manufacturing capacity of 200000 vehicles per year. In addition to the first intelligent ecological factory of GAC Ai'an, which has previously completed the expansion of 200000 vehicles, the overall planned capacity of GAC Ai'an has exceeded 400000 vehicles, with a maximum capacity of 600000 vehicles under multiple shifts of production. Behind the creation of a new high in production capacity, there are the intelligent and courageous efforts and arduous efforts of Risong people.
The first welding vehicle provided by Risong Hokuto for the second intelligent manufacturing center of GAC Ai'an was offline
During the construction of the second intelligent manufacturing center of GAC Aian, which was completed and put into operation this time, Risong Hokuto undertook the development of a flexible production line for the welding intelligent workshop, including multiple production lines and overall solutions such as the floor assembly line, floor subassembly line, and side wall line.
Only took 6.5 months to create an industry miracle
The project was started in early March, the equipment entered the factory in early July, the first vehicle was offline in early September, and mass production began in mid September, only taking 6.5 months!
A new flexible intelligent factory with a production capacity of 200000 yuan and a mixture of steel and aluminum will only take 6.5 months to complete from scratch! This is a miracle in the industry, and it is a miracle created under the circumstances of severe epidemic, complex international situation, and semi paralyzed supply chain. From robots and PLCs to a cylinder and a cable, all of them embody the determination of Risong people to complete projects and challenge the limits!
The welding production line provided by Risong Hokuto for the second intelligent manufacturing center of GAC Ai'an
Strong comprehensive control level of production line
The development of the new energy industry is changing rapidly, and efficiency is competitiveness. In this project, due to tight time constraints and heavy tasks, Risong Hokuto quickly responded to customer needs, with short construction time, high efficiency, refreshing industry records, and successfully completing significant and arduous tasks, demonstrating its strong comprehensive management and control level of the production line.
The project team participated in the entire process from project initiation to project completion, and jointly designed with GAC Aian. It brought operational control technology application experience to customers, effectively solved technical application issues related to the combination of operational control technology and equipment processes, tailored to the actual production needs of GAC Aian, shortened the project development cycle, improved production and manufacturing quality, and reduced production costs.
The welding production line provided by Risong Hokuto for the second intelligent manufacturing center of GAC Ai'an
Innovative intelligent manufacturing technology assists in comprehensive upgrading
This project not only utilizes key core technologies such as mixed-flow flexible technology independently developed by isong Hokuto, high-speed transportation, intelligent control, lightweight material connection, simulation virtual debugging, but also further applies new technologies such as smart factory platform, AI quality control system, deep interactive customization, and zero carbon intelligent manufacturing, achieving comprehensive upgrades in digitization, quality, customization, and energy conservation.
Among them, the ultra-high flexibility technology group achieved zero loss in model production switching, real-time arbitrary switching, and improved personnel efficiency and production tempo by 20%, refreshing industry records. Refined welding management customizes the optimal parameters for each solder joint, increasing the solder joint strength by 10% compared to the industry. Through the industry's pioneering machine vision combined with AI technology, it achieves comprehensive quality monitoring of all parts, creating zero defect products, and taking the lead in applying full process non-destructive processes such as ultrasonic flaw detection and 3D visual tracking to achieve nanoscale precision control.
The welding production line provided by Risong Hokuto for the second intelligent manufacturing center of GAC Ai'an
Currently, the global new energy vehicle market is accelerating development, and market penetration continues to increase. Behind the continuous breakthroughs in new energy vehicles, there are bound to be more innovative challenges, but the Risong people are ready and ready to go.
Risong Technology will comprehensively create the intelligence and digitization of automobile production lines, strive to form a new model of intelligent manufacturing in the automobile industry by creating an advanced manufacturing technology ecosystem, achieve lower cost, higher performance, and greater flexibility in production and manufacturing for customers, and continuously promote the high-quality development of the industry.
